Editor’s Note: I have copied this content over from the iPCRC files archive to make it easier to search and find. These directions are for testing if a regulator/rectifier (often referred to as a R/R) is good or not. The directions in the PC800 service manual sometimes do not detect a bad R/R and sometimes show a good R/R is bad. The directions here are generally more accurate.
However, when in doubt, attach a voltmeter to the bike and ride it. Watch what happens to the voltage in a variety of riding conditions. If the voltage is too high or too low, that will tell you some information about the R/R and the stator. If you suspect the stator is having issues, go check out Pogo’s test.
- Remove the Rectifier-Regulator (R/R) from the bike.
- Use a multi-meter with a Diode setting, any other setting will not work
- Touch and hold the red test lead onto the positive pin on the R/R. Using the black test lead, touch one of the 3 pins for the alternator, (A, B, C). Write down the reading. Do this for all 3 alternator pins
- Move the red test lead to the negative pin on the R/R, Using the black test lead, touch one of the 3 pins for the alternator. Write down the reading. Do this for all 3 pins. Just like step 3.
- Put the black test lead on the positive pin on the R/R. Using the red test lead, touch one of the 3 pins for the alternator. Write down the reading. Do this for all 3 pins.
- Put the black lead on the negative pin on the R/R. Using the red lead, touch one of the 3 pins for the alternator. Write down the reading. Do this for all 3 pins.
All readings for each step should be the same. If something is open or way off, the R/R is probably bad.
Example readings:
Step 3: Zero Zero Zero
Step 4: 532 532 531
Step 5: 526 532 538
Step 6: Zero Zero Zero
My regulator measured close to those numbers at around 500 but my voltage is too high at 16.xx volt at high RPM. I replaced it with Caltric version that was gave great voltage but died 6 month later.
Howdy Dave!
Hmm… did you do a test of the stator as well? The stator might be going bad and taking out the R/R with it.
Cheers,
Douglas
My stator replaces as well a year ago. I checked the replacement with all pins and ground and all is perfect and as should. Interesting that the Caltric still works when cold and just die with no out voltage when getting hot.
Hi David,
Hmm sounds like the Caltric unit went bad then. It happens sometimes 🙁
Cheers,
Douglas
Don’t buy Caltric anything! The Stator unit I bought went out in under 2k miles, had it on the shelf for 1 year so Caltric wouldn’t honor warranty. Bought a slightly more expensive brand and it is still going after 50K miles, just replaced a Regulator on the road with one I kept in the trunk for years, NOT a Caltric. just ordered a new one to keep in the trunk along with an extra fuel pump. Gyrocfi